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Posted by Forklift Tire Company on 5th Mar 2026
Falcon polyurethane press-on tires and load wheels (made by Millennium) are chosen by compound — each engineered for a different problem: heat, overload, long runs, or floor feel. This guide breaks down the full Falcon compound lineup and how to match it to your operation, then routes you to shop Falcon USA polyurethane tires and load wheels at ForkliftTire.com.
? Download the PDF: Falcon USA Polyurethane Brochure 2025 (reference — the key data is reproduced and expanded on this page below).
Why polyurethane press-ons (what Falcon optimizes)
Polyurethane press-ons carry heavier loads, run cooler, and resist flat-spotting better than many standard urethanes — which matters on electric reach trucks, pallet jacks, and stackers running long shifts. Falcon’s proprietary compounds target the failure modes that shorten wheel life: internal heat buildup, chunking, and flat spots. (Polyurethane press-ons are a different material from cushion rubber press-ons — different jobs.)
|
~35% cooler
Falconium runs cooler
|
+25% load
Megaload vs standard urethane
|
7
compounds to match the job
|
Falcon polyurethane compound lineup
| Compound | Best for | Headline benefit (per brochure) |
|---|---|---|
| Hyload (HL3) | General-duty poly press-ons & load wheels | Reduces premature failures from internal heat buildup |
| Hyload Soft (HLS) | Softer ride with traction focus | Hyload backbone, softer tread + more grip |
| XD60 (SPS Hyload 60D) | Firm, high-load stability | 60D durometer for heavy, stable loads |
| Megaload | Extreme / overloaded conditions | Up to 25% more weight; resists flat-spotting |
| HL4 | Long runs, high speed, continuous duty | Grip + endurance; drive/idler in distribution |
| Falconium | Heat-sensitive operations | Runs ~35% cooler; reduces heat fatigue |
| Superthane (SPS Hyload) | Premium SPS option | Strong load-at-failure performance |
Compound positioning summarized from the Falcon USA Polyurethane Brochure (2025). Confirm exact compound availability by size on the current datasheet.
Best-fit matching (quick guide)
- Extreme loads / overloaded: Megaload (flat-spot resistance + higher capacity).
- Long distance, higher speed, continuous duty: HL4.
- Heat-sensitive (hot floors, long shifts): Falconium.
- Softer ride with traction: Hyload Soft (HLS).
Sizes by polyurethane inner diameter (ID)
Falcon press-ons and load wheels are stocked across standard poly press-on inner-diameter families. Pick your ID, then we confirm OD, width, bearing, and load against the datasheet:
| Poly ID family | Typical use | OD × width × load |
|---|---|---|
| 4" – 6" ID | Light reach/idler & load wheels | confirm: datasheet |
| 7" – 10" ID | Common drive/load press-ons | confirm: datasheet |
| 11" – 16" ID | Heavier counterbalanced press-ons | confirm: datasheet |
| 17" – 30" ID | Large / specialty | confirm: datasheet |
Browse polyurethane press-ons by ID · Forklift load wheels · Millennium USA tires
How to choose the right Falcon setup
Start with the problem you’re solving. Flat spots & overloads → Megaload. Long fast runs → HL4. Heat → Falconium. Softer ride that still grips → HLS. Not sure? Send your wheel location (drive/load/idler), size, and conditions and we’ll match it. New to poly vs rubber? See the Forklift Tire Buying Guide.
Get the right Falcon wheel — first time
Send your sizes and we’ll confirm fitment before you order.
Shop Falcon Polyurethane TiresPolyurethane Press-OnsLoad WheelsCall 1 (866) 313-2180Save 7.5% on 2–3 items · 15% on 4+ · Free ground freight to commercial addresses in the contiguous U.S.
What to send us for a fast fitment match
- Equipment type (reach truck, pallet jack, stacker, etc.)
- Wheel location (drive / load / idler)
- Current wheel/tire size (and bearing/axle details if applicable)
- Conditions: heat, long runs, speed, wet floors, debris/metal chips, freezer
- Priority problem: flat-spotting, chunking, battery drain, noise, premature wear
Falcon polyurethane FAQ
For electric reach trucks, pallet jacks, and stackers, polyurethane press-ons usually carry more load, run cooler, and resist flat-spotting better than standard rubber, with lower rolling resistance (more battery runtime). Rubber press-ons remain a good general-purpose indoor choice. Match by your truck, load, and floor — we can help.
Pneumatic (air or solid-filled, for outdoor/rough surfaces), solid resilient (flat-proof, pneumatic-shaped), and press-on/cushion (mounted to a steel band) — which split into cushion rubber and polyurethane. Falcon covers the polyurethane press-on and load-wheel category.
Megaload — built for extremely overloaded operating conditions, with flat-spot resistance and up to 25% more weight capacity than standard urethanes.
Falconium is positioned for heat-sensitive operations, with claims of running about 35% cooler and reducing heat fatigue.
HL4 is optimized for dynamics — long runs, high speeds, and continuous operation — and works well as a drive/idler compound in distribution.
Falcon polyurethane press-ons and load wheels are manufactured by Millennium, a long-time U.S. polyurethane tire maker.
No — different materials. Polyurethane typically carries more load and runs cooler on electric trucks; cushion rubber is common for general indoor duty. We can help you choose.